深度解读麦格纳7DCT300产品

一、7DCT300 产品优势
高成熟度:7DCT300 launched from 2015, until now, volume in market more than 1 million.自2015年量产以来, 7DCT300市场保有量已达百万级。
7DCT300 applied on lots of vehicle model. Such as premium brand BMW, Daimler.7DCT300在国内外匹配众多车型,并有奔驰、宝马等高端品牌。
深度解读麦格纳7DCT300产品-有驾
高性能7DCT300 has good performance for drivability, NVH and reliability.7DCT300在驾驶性能、NVH和可靠性方面都有着较佳的表现。
高效Good fuel consumption 低油耗
High Efficiency(Comprehensive efficiency up to 97%) 极高的传递效率(综合效率高达97%)
深度解读麦格纳7DCT300产品-有驾
高能量密度比Best Power-Density 同级别最佳重量扭矩比
深度解读麦格纳7DCT300产品-有驾
高质量
GJT DCT300 transmission has been SOP customers: GWM\Brilliance\CTCS DCT300变速箱已投产客户:长城&华晨&CTCS
- Main models involved: H6 & H2 & H2S & V7 主要涉及车型:H6 & H2 & H2S & V7
- Initial SOP time December 2016 内部投产时间2016年12月
- Current market holding amount: 518,000 units 目前市场保有量:518000台
- 市场表现如下:
深度解读麦格纳7DCT300产品-有驾
二、7DCT300产品详细描述
深度解读麦格纳7DCT300产品-有驾
Max. input torque 300 Nm 最大输入扭矩300NmDry weight 67 kg (w/o DMF) 净重67千克(不含双质量飞轮)Wet nested dual clutch 湿式嵌套双离合器7-speed + R with a gear ratio span of >8.5 possible 7个前进档和1个倒档,速比范围有可能大于8.5Mechanical or Electric park lock 可选机械或电子驻车机构Electro mechanical gear actuation 电子机械式换档执行系统Electro hydraulic clutch actuation 电子液压离合器执行系统Electrical on-demand cooling 适时电子冷却系统
深度解读麦格纳7DCT300产品-有驾
三、电子控制部件
深度解读麦格纳7DCT300产品-有驾
Stand-alone TCU mounted to transmission housing TCU安装于变速器壳体上External wiring harness mounted on transmission 线束安装在变速器外部5 power stages for BLDC motors (shift/clutch/cooling) 5个功率驱动的无刷直流电机(换档/离合器/冷却)2 pressure sensors 2个压力传感器1 oil temperature sensor 1 个油温传感器2 speed sensor (1 with direction) 2个速度传感器(其中一个包含方向)Transmission range sensor(no need for PBW) 变速箱档位位置传感器(电子驻车不需要)
深度解读麦格纳7DCT300产品-有驾
深度解读麦格纳7DCT300产品-有驾
Electric Power Consumption in NEDC: 在NEDC工况下的能耗
shift actuation is 1-2 W 换挡驱动能耗1-2 Wclutch actuation is 10-15 W (depending on combustion engine torque) 离合器驱动能耗10-15 W (取决于发动机扭矩)clutch cooling is 3-4 W 离合器冷能耗是3-4 Wbase TCU is 10 W 基础TCU能耗是10Wtotal is 24-31 W 总能耗是24-31 W四、离合器硬件
深度解读麦格纳7DCT300产品-有驾
Maximum engine speed 7500 rpm 最大引擎转速达7500rpm
Friction surfaces C1=6 / C2=8 摩擦表面C1=6 / C2=8
Torque capacity 300 Nm ~10bar 扭矩容量300 Nm ~10bar
Similar clutch gain of 34 Nm/bar for both clutches 两个离合器的传递扭矩/压力比类似,即34 Nm/bar
Stroke point of 1,5 bar 半接合点压力1.5 bar
Weight 7,0 kg(with clutch support) 重7.0千克(含离合器支撑)
深度解读麦格纳7DCT300产品-有驾
液压原理图
五、冷却系统
深度解读麦格纳7DCT300产品-有驾
Additional cooling system to increase thermal capacity 额外的冷却系统以提高热容量
The integrated cooler is a water to housing cooler 集成冷却器原理是通过水流过壳体来制冷
Engine cooling fluid is used within clutch housing 使用发动机冷却液来冷却
Cooling power of ~150 W / K 冷却能力达到150 W / K
六、齿轮组
深度解读麦格纳7DCT300产品-有驾
Center distance中心距: 5 4 R
- 188 mm
- 197 mm (better for 4WD更好匹配四驱)
Gear ratio span of > 8.5 possible 齿轮速比范围有可能大于8.5
- Shortest 1st gear: 18.5
最大一档速比:18.5
- Longest 7th gear: 1.87
最小七档速比: 1.87
Max. output torque 4200 Nm 最大输出扭矩4200Nm
七、换挡系统
深度解读麦格纳7DCT300产品-有驾
Odd and even gears are controlled by two shift drums respectively 奇偶档位分别由两个换档鼓控制
Two e-motors control two shift drums respectively 两个电机分别控制两个换档鼓
Double-cone rings for 1st and Rev gear 一档和倒档为双锥
Single-cone rings for all other gears 其它档为单锥
Carbon-lining for all cone rings 所有同步环为碳衬
八、集成式电子驻车
深度解读麦格纳7DCT300产品-有驾
The basic concept idea is a gear train driven by the gear of the shift drum 2 which is then turning the park lock shaft.
基本概念为由换档毂2带动一个齿轮传动,然后带动驻车锁轴。
文章来源:智享新动力
深度解读麦格纳7DCT300产品-有驾
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